Implementing alternative procedures to ensure equivalent protection for specific tasks can enhance productivity without endangering employees. Jun 01, 2015 remember one golden rule when engineering out lockouttagout. A lockout tagout program is not only a way of achieving safety compliance. Lockouttagout loto procedure template electrical safety. By using standard safetyrated devices such as interlock gates and estop buttons a plant manager can achieve safe, reliable machine access that replaces standard loto procedures without violating osha requirements. It is also a powerful tool to reduce your overall risk and maximize the utilization of your assets to improve productivity. Implementing alternative procedures to ensure equivalent protection for specific tasks can enhance productivity without. At the master lock company, we believe that accidents can be preventable with proper training, sufficient safety equipment, and by integrating lockout into efficient job performance. This document provides an over view of oshas control of hazardous energy standard along with a template for a basic written lockouttagout procedure.
From there the process follows the usual safety process. Alternative measures for lockouttagout 20180527 safety. Template for control of hazardous energy procedure lockout. Preparation of the worksite to ensure that activities will be conducted safely.
This program establishes the requirements for isolation. Lockout tagout safety programs and procedures an employer is responsible for creating an appropriate written lockout tagout program. Develop equipmentspecific loto procedures for equipment with their work areas or for equipment serviced by their employees section 7. Lockouttagout program services rockwell automation. Remember one golden rule when engineering out lockouttagout. Control of hazardous energy procedure lockouttagout in accordance with wisconsin safety and.
These methods, by design, do not prevent employees from. Before any alternative methodology is selected, a hazard assessment should be performed for each task. Loto also known as lockouttagout or energy isolation is the practice of locking and tagging a piece of electrical equipment after it has been deenergized. But the latest version of the ansi loto standard says, when loto is not used, the alternative measures shall have procedures developed and documented. Visual energy control procedures make following the procedures simple. Lock out tag out loto safety procedure hse department document id. Equipment procedures should include the following information. Develop equipmentspecific loto procedures for equipment with their work areas. Those procedures must be followed to avoid any additional or.
The lockout tagout standard establishes the employers responsibility to protect employees from hazardous energy sources on machines and equipments during service and maintenance. Only authorized employees may perform loto procedures, and aside from a few. The key to that explanation, of course, is in the last specific bit. This program establishes the requirements for isolation of electrical, chemical, thermal, hydraulic, pneumatic and gravitational energy prior to equipment repair, adjustment or removal.
This procedure does not supersede procedures established for the orderly shut down of machines or equipment. No additional risk can be introduced to the employees by using alternative procedures. Scanesc lockout tagout software empowers you to digitize your entire loto program. Lockout tagout program sbccd loto program 3 p a g e policy statement to ensure compliance with calosha regulation title 8 ccr 3314, the procedures identified in this plan establish the. Machines, equipment and prime movers being worked on, and the. What would the requirement be if a lengthy lockout procedure was needed to shut down complex equipment with numerous energy sources, but we are only working in one area of the machine with a limited number of energy sources. Safety compliance software allows you to work in two key areas specific to safety and health. Loto procedures involving more than one employee in the preceding sops, if more than one employee is assigned to a task. Lots of companies try to add extra information to their lockouttagout procedures because they see it as being helpful and necessary, but this isnt always the case. The use of lock out tag out loto programmes is increasing in europe and it is no longer seen as solely a north american safety approach. The increasing number of companies all over the world creating specific loto procedures demonstrates the industrys leaning toward a best practice approach. The data from the tablet is sent to the database where the information can be edited or printed. There have been instances when companies have attempted to include an alternative deenergization procedure adp in their loto procedures. Lockout tagout software oneofakind lockout tagout management the basicsafe lockout tagout tool makes procedure and tag creation incredibly simple with built in templates and the ability to upload existing documents.
Proper loto procedures result in increased safety and reduced costs. If you can design alternative procedures and an overall alternative program to ensure equivalent protection for specific tasks, the sky is the limit to enhancing productivity. Proper lockouttagout loto practices and procedures safeguard workers from the release of hazardous energy. Proper lockouttagout procedures result in increased safety. The name of the people who will carry out the procedures i. The role of alternative procedures in a successful lockout program. Safety lockout system an alternative to loto pilz us. Apr 04, 2017 uc san diego has a lockout tagout loto program in place to provide close oversight of cleaning, repairing, servicing, settingup, and adjusting of machines and equipment in which the unexpected energization or start up of the machines or equipment or release of stored energy could cause injury to employees. Once you have these lists, workers can select from the database when filling out a form or performing a lockout tagout so that your information is always standardised and correct.
Jun 26, 2019 martin technical provides professional lockout tagout services including written lockout procedures and alternative procedures using our rapid loto software and processes. It will identify all energyisolation points to be locked and tagged as well as any special information required to safely achieve a zeroenergy state. However, those procedures and their benefits come with strings attached, requiring a thorough understanding of the latest osha and ansi standards. Monitoring the ptw of the significant activity and supervision of lock out tag out. Year after year, lockout tagout compliance continues to appear on oshas top 10 cited standards list. Get the osha compliant plans, procedures and training you need and the software to manage your program from any desktop or mobile device with our software. The osha standard for the control of hazardous energy lockouttagout 29 cfr 1910. Write machinespecific procedures in appendix a of the loto standard, the occupational safety and health administration osha helpfully provides a. Control of hazardous energy procedure lockouttagout in accordance with wisconsin safety and professional services chapter sps 332 and osha 29 cfr 1910.
From identifying and tracking leading indicators via software, sensors and iot, to stateoftheart production improvements, to futuristic robotics. Purpose the purpose of this program is to prevent injury to employees, faculty, students and contractors from the unexpected energizing, startup, or release of stored energy. The loto software provides employees quick access to equipment inventory. The sbn lockouttagout loto pro mobile application is a powerful, userfriendly tool that provides you with the ability to generate proper safehandling. The majority of those citations are due to a lack of proper lockout procedures, program documentation, periodic inspections or other procedural elements. The lockout tagout software also provides you with a smart and realtime database or list of all of your plant, equipment or loto objects. Loto other requirements under certain specific conditions or when working on certain types of machines and equipment, lockouttagout is not required. The osha loto standard the control of hazardous energy cfr 29, part 1910. The program is based on an award winning and proprietary software system developed by martin technical that allows faster and more accurate turnaround time for developing lockout tagout procedures and placards. Alternative formats specific to divisions or user facilities may be used, provided that they contain the elements described in appendix b of pub3000, chapter 18. Engineering alternatives to lockouttagout 20150601 ishn.
One example of software that can be used to facilitate this process is bradylink360, currently utilized by the chiller plant team. Uc san diego has a lockout tagout loto program in place to provide close oversight of cleaning, repairing, servicing, settingup, and adjusting of machines and equipment in which the unexpected energization or start up of the machines or equipment or release of stored energy could cause injury to employees loto procedures apply to the following forms of energy. Are all of your lockout tagout procedures stored in a place that is accessible to authorized employees. Alternative measures must assure that the worker wont be harmed during these exceptions because a safe distance or an. Lockout tagout best practices matt dudgeon master lock safety solutions march 2015. Ensuring that all procedures and safeguards are fully implemented.
Teaming up with the safety services experts at rockwell automation can make all the difference. Scgsh0201, lock out tag out loto procedure 6 of 50. Template for control of hazardous energy procedure. You can use the software to access processes and procedures that guide workers to establish safe working conditions while maintaining, servicing or locking out machinery. It should involve putting in place appropriate lockout tagout procedures. The loto software provides employees quick access to equipment inventory and loto procedures for all site equipment and processes. Scgsh0201, lock out tag out loto procedure 1 of 50 contents. The alternative measures used must provide effective protection to prevent employee exposures and allow them to safely perform their work activities. The specific alternative measures used to protect workers depends on the.
Proper lockouttagout procedures result in increased. This equipment then cannot be reenergized unless a specific procedure is followed one which requires. Rapid loto lockout tagout mobile app software program is used by lockout technicians making data collection faster and more efficient. May 27, 2018 by using standard safetyrated devices such as interlock gates and estop buttons a plant manager can achieve safe, reliable machine access that replaces standard loto procedures without violating osha requirements. Write machinespecific procedures in appendix a of the loto standard, the occupational safety and health administration osha helpfully provides a generic loto procedure. We can help you create easytoread graphical procedures that provide clear guidance for employees, and our support can help you comply with all applicable legal requirements and build a successful loto program. Scanesc lockouttagout software rockwell automation. A loto alternative that is compliant with standard nfpa 79 and nec which allows the use of system isolation equipment as a disconnect since the system is ansiul6420 listed. Lockout tagout safety programs and procedures loto.
Authorized employees will follow equipment specific procedures when performing loto. Master lock professional lockout services has the expert guidance and industryleading experience to help you meet your safety goals. Existing loto procedures are acceptable until fy16, after which they must be converted to the standard format in the lockouttagout loto procedure template. Minor servicing activities often prove to be hazardous. Writing machinespecific procedures occupational health. It should be expanded, personalized and tailored to your companies, places of business or worksites. How proper risk assessment, lotoalternative loto and machine guarding. Loto record identified in the software tkpro as inprogress by the. How proper risk assessment, lotoalternative loto and. In a nutshell, schuster said, alternative protective measures are a substitute or are used sometimes in lieu of lockouttagout under very specific circumstances of very specific tasks. Pilz sls safety lockout system is used to quickly and safely disconnect machines and facilities from electrical, hydraulic, and pneumatic energy. During cleaning, servicing, adjusting, repair work and settingup operations if you are. This equipment then cannot be reenergized unless a specific procedure is followed one which requires the notification and approval of those who deenergized it.
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